Chemical Durability and Structural Properties of Al2O3-CaO-Na2O-P2O5 Glasses Studied by IR Spectroscopy, XRD and SEM

Various characterization techniques were used to study the composition of the glass series xAl2O3-(40 - x)CaO-10Na2O-50P2O5 (with 0 ≤ x ≤ 10) in terms of chemical durability, X-ray diffraction, IR spectroscopy and scanning electron microscopy (SEM). The improved chemical durability was attributed to the replacement of easily hydrated P-O-P bonds by covalent and resistant Ca-O-P and Al-O-P bonds. However, the change in the dissolution rate (DR) versus time showed a marked decrease in chemical durability with increasing the Al2O3 content to the detriment of the CaO content. The X-ray diffraction analysis of glasses annealed at 550°C and 660°C for 48 hours indicated the presence of pyrophosphate phases and predominant metaphosphates or cyclic metaphosphate phases when the Al2O3 content was ≤7.5 mol%. Nevertheless, both, X-ray diffraction and IR spectroscopy confirmed the structural tendency change from metaphosphate (Q2) and pyrophosphate structural units (Q1). Toward short isolated orthophosphate units (Q0) when the Al2O3 content above 7.5 mol%. SEM micrographs illustrated that the number of crystallites increased in the glass network when the Al2O3 content increased at the expense of the CaO content. An increase in the Al2O3 content to 10 mol% led to the formation of a larger number of crystallites of different sizes, dominated by small crystallite sizes assigned to short isolated orthophosphate groups. This phenomenon led to a decrease in chemical durability and seems to be a favorable factor for the formation of the apatite layers which enclose the glass, in a SBF solution test, able of regenerating bone tissue in biomedical application.